HOW TO BUILD ATS PANELS

A STEP-BY-STEP TUTORIAL ON HOW TO BUILD ATS PANELS SUITABLE FOR STANDBY GENERATORS UNDER INTERNATIONAL STANDARDS IN FORCE

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This E-BOOK is specific about ATS panel manufacturing. This 40-page E-BOOK illustrates the basic steps to build a 40kVA 3-phase, 400V ATS panel adopting the most common changeover solution with two contactors. A brief comparison with motorized changeover is presented as well. Using the concepts in this e-book you can make a panel of any size up to 2000kVA. Application notes describe a "DUAL-LOAD" and "DUAL GENERATOR" standby applications

E-BOOK CONTENT

1.0 CONTACTORS CHANGEOVER

2.0 MOTORIZED CHANGEOVER

3.0 ATS PANEL SPECIFICATIONS

4.0 ATS CONTROLLER ADVANTAGES IN SHORT

5.0 POPULAR ATS PANEL TABLE SIZES

6.0 ATS PANEL WIRING DIAGRAM

7.0 INSTALLING THE ATS CONTROLLER

8.0 MAKING THE ATS PANEL BACKPLANE

9.0 INSTALLING CONTACTORS AND CTs

10.0 AUXILIARY CIRCUIT BREAKERS AND TERMINAL BLOCKS

11.0 INSTALLING THE INTERFACE BOARD AND B.C.

12.0 COMMENCING THE ATS PANEL WIRING

12.1 WIRING THE GENERATOR’S CIRCUITS

12.2 WIRING THE MAINS’ CIRCUITS

12.3 WIRING THE KG DRIVING CIRCUITS

12.4 WIRING THE KM DRIVING CIRCUITS

12.5 CONNECTING THE BATTERY CHARGER

12.6 MAINS VOLTAGE MEASUREMENT CONNECTION

12.7 GENERATOR VOLTAGE MEASUREMENT CONNECTION

12.8 CURRENT MEASUREMENTS

12.9 THE CONTACTOR OUTPUTS

13.0 BATTERY AND CHARGER ALTERNATOR

14.0 INTERFACING THE ENGINE

15.0 THE MANDATORY CHECK-LIST BEFORE TESTING

16.0 ELECTRICAL ATS PANEL TESTING PROCEDURES

17.0 APPLICATION NOTE: DUAL GENERATOR

18.0 APPLICATION NOTE: DUAL LOAD

19.0 A FINAL OVERVIEW AND CONCLUSIONS

AUTOMATIC TRANSFER SWITCH PANELS PRICE LIST 2025

ATS PANELS MANUFACTURING UP TO 2000KVA

WHAT IS AN ATS CONTROLLER?

The ATS controller is the core of an ATS panel. In other words, it automatically decides the best source capable of supplying your load or building.

BERNINI DESIGN STATE-OF-THE-ART ATS CONTROLLER

The Be242 ATS controller, in particular, stands out from the insignificant quality of products in the market because of 34 years of design improvements and the use of military-grade components. The display is visible from a long distance in extreme temperature conditions.

This ATS controller features an universal set of programmable INPUT-OUTPUT. In other words, you can connect an old or second hand generator without an embedded auto-start module. You can place the ATS panel up to 100 m far from the generator. The INPUT-OUTPUT lines of the ATS controller are insensitive to over voltages and electromagnetic interference.